Itharus wrote:Well, you've got guys who know CAD apparently.
That would be me, among others. I'm the only one besides Mongoose that has a proven master production-pipeline though.
Itharus wrote:Some software and a commercial 3D printer could be an option for updating the whole line or making a new one, no?
It's not that simple. (is anything ever as simple as we wish it could be?)
No one working at ADB knows or is likely to learn 3D CAD modeling.
Besides that, cheap/free software often yields dodgy models that need much massaging to get them to print well. That massaging takes time (=$). To get "watertight" solid models that print on the first go requires some combination of better-software and/or skilled designer (who can work around the limitations).
Itharus wrote:Some of the better 3D printers actually have chambers with laser measuring tools. You could scan the existing models into software, clean them up, edit as desired, and then 3D print them. You could even print on demand as ordered to reduce inventorying costs
Probably be a nasty initial expenditure but it may pay off if you guys do decent minis business. Or does Mongoose have you guys locked into the current set up?
Can't speak to ADB's business with Mongoose, but it has no impact on my doing work for them.
Affordable laser-scanners will get you a cloud model good enough to print fun widgets, kitchen tools, bike parts, etc.
If you want the surface quality and detail levels (phaser bumps) that people are used to from Starline minis, then it needs to be done on a much higher-end scanner and will still need an expert modeler to clean it up (who probably won't know the SFU and what is "noise" and what is a navigation light). By that point, it's cheaper to have a CAD model built from scratch by someone who knows the tools and the SFU (or can be coached).
3D printing
can produce minis at our expected level of quality. I own the first-print prototype of the upcoming jumbo and heavy freighters - it's beautiful. It also cost me over $150 for the three parts. No one in their right mind

will pay that for a 2-inch gaming mini.
Cheaper printing methods yield interesting widgets with rough surface texture and no phasers, etc. A $300 MakerBot or M3D Cube don't cut it (I have one on my bench).
The time will come where affordable "home" printers will get the quality we need (the Form 2 SLI machine is *almost* there), but currently to have the resulting mini be producible for mass-sale via spin-cast metal (the only economical production method, currently), it's thousands of dollars for the jeweler's 3D printer that prints in burn-out compatible resin for investment-casting.
Itharus wrote:Also, don't feel too bad - the 2500s LOOK nice. So at least it's a pretty mistake if nothing else! I'm surprised the resins were a limited set though - was pewter cheaper?
Resin was a Mongoose thing. Someone convinced them that spin-casting resin would yield results as good as pewter, for a lot less... something (I wasn't involved).
I do know that the results pretty much universally underwhelmed.
Folks (like me) who buy "garage kit" resin models from the cottage industry are used to dealing with bubbles, voids, and the occasional sticky uncured part. The gaming mini customer base absolutely was not.
I'd hazard that pewter is more expensive to produce with, as the raw material is so much more costly, but the customer-relation hit from the delays and wildly inconsistent quality from the resin was probably worse.
Itharus wrote:I also fully understand if discussing any of the above business oriented things is not something for the forum. I'm just a very curious person by nature, especially about things I enjoy

No harm in asking. Just be aware that you missed about 5 years of long, sometimes contentious, conversations. Don't take the explanations above as trying to stifle your curiosity; just explaining what shook down and where things stand now (from my non-ADB knothole).
If you ever wanted the full-meal-deal long-read, the
legacy board archives all the discussions (product development happens there, not here; this site is primarily about support and for folks who just dislike the discus software on the legacy site).
Itharus wrote:I was actually surprised when I first bought SFB that the set had a bunch of counters instead of a few minis. I had always perceived this as a miniatures game.
You're in the minority there.
SFB started with cardboard chits and there are a lot of "cardboard purists" who wish ADB would stop spending time and money on the minis and make more game modules. (As an aside; A Call To Arms Star Fleet is 100% a miniatures-oriented game.)
I believe there is more than enough room for both. Even "minis guys" like me keep the MegaHex counters handy, for same-hex situations.